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Flooring, carpet and artificial turf
The flooring industry continuously needs to balance product innovation with meeting stringent performance requirements. Current market demands require improved durability, cost competitiveness, and protection of indoor air quality. Flooring brand-owners are looking for innovative ways to enable end-of-product-life recycling and incorporate more recycled content in product designs to help meet their sustainability objectives.
ExxonMobil has developed a wide range of market leading solutions for today’s demanding resilient flooring and carpet backing applications using our newest performance polymers and plasticizers.
Download the fact sheet to learn about our carpet tile solution that offers improved performance, carpet tile backing recyclability and potential cost reductions.
Leveraging our product portfolio, formulation expertise and collaborative development approach, polyolefin-based solutions for Luxury Polymer Tiles or LPT are now within reach. Compounded blends of polypropylene (PP), Vistamaxx™ performance polymers and filler, are customized to meet brand owner requirements.
Recommended solutions for polyolefin resilient flooring
Vistamaxx™ performance polymers are highly flexible propylene-based elastomers that can tolerate high filler loading while upholding toughness and are compatible with other polyolefin materials.
Ability to customize formulation to meet performance requirements
Can help prevent breakage by reducing brittleness compared to highly filled polyolefinic formulations without Vistamaxx™ polymers
Enables the potential for flooring recyclability* and incorporation of recycled content
Allows high levels of filler loading while maintaining flexibility which can offer potential cost savings
Choose from a full range of ExxonMobil polypropylene products to help meet stiffness and hardness requirements.
*Recyclable in communities with programs and facilities in place that collect and recycle Polyolefin based flooring.
PVC based resilient flooring
Jayflex™ plasticizers offer excellent performance and good processing characteristics in resilient flooring, vinyl-backed carpet tiles and vinyl
composition tiles.
Low specific gravity and low volatility
Good permanence and resistance to soapy water extraction
Secondary plasticizers can offer potential cost savings and contribute to the viscosity and processability of your plastisol blends
Opportunity for partial reduction or total elimination of traditional solvents that could otherwise contribute to volatile organic compounds
Opportunity to replace low molecular weight phthalate plasticizer
Filler can be used to offer potential cost savings
Recommended solutions for PVC based resilient flooring
Builder ambitions to obtain green building certifications have contributed to the success of polyolefin-based carpet tile backings, which can offer recyclability* and help to protect indoor air quality through low VOCs.
Vistamaxx™ performance polymers come in a wide range of viscosities that can help brand owners and manufacturers optimize formulations based on processing and performance needs. Proven solutions exist for both extrusion coating equipment and low shear (bitumen) systems.
Recommended solution for extrusion coating equipment
Compounds based on high viscosity Vistamaxx™ performance polymers with filler loading
capabilities up to 75%.
Potential cost savings due to high filler loading capability
Offer recyclable* backing: scrap produced during carpet tile manufacturing offer the potential to be recycled back into the manufacturing process, end of life backings offer the potential to be recycled and incorporated into new tile production
Carpet tiles offer the potential to achieve various sustainability certifications for flooring
Excellent flexibility for low doming and curling
Excellent extrusion processability
Recommended solution for low shear coating equipment (bitumen alternative)
Low viscosity compounds using high shear mixer or extrusion system. Compounds based on Vistamaxx™ performance polymers with high levels of filler to help balance cost and performance.
Offer recyclable* backing: scrap produced during carpet tile manufacturing offer the potential to be recycled back into the manufacturing process, end of life backings offer the potential to be recycled and incorporated into new tile production
Help to achieve indoor air quality certifications through low VOCs
Filler can be used to offer potential cost savings
Carpet tiles offer the potential to achieve various sustainability certifications for flooring
Processing polyolefins may require adjustments to your existing process
*Recyclable in communities with programs and facilities in place that collect and recycle Polyolefin based flooring.
Carpet precoat (latex alternative)
In response to market demands for recyclability and durable alternatives to latex, ExxonMobil has developed polyolefin-based options for carpet precoat systems in carpet tiles, doormats, artificial grass, broadloom or automotive carpets.
Recommended solution for latex alternative pre-coat
Low viscosity Vistamaxx™ performance polymers enable development of polyolefin-based alternatives to latex pre-coat systems. Processing polyolefins may require adjustments to your existing process.
Applied in hot molten state: no curing oven or post-drying required
ExxonMobil has developed polyolefin-based backing solutions for household mats such as dirt trapper doormats. These solutions can provide brand owners with an alternative backing to PVC or rubber.
Recommended solution for household and industrial dirt mats
Compounds based on Vistamaxx™ performance polymers and using filler to help balance cost while retaining product flexibility.
Offer recyclable* backing: scrap produced during carpet tile manufacturing offer the potential to be recycled back into the manufacturing process
Filler can be used to offer potential cost savings
Formulations can be customized to deliver antislip properties
Processing polyolefins may require adjustments to your existing process
*Recyclable in communities with programs and facilities in place that collect and recycle Polyolefin based flooring.
Automotive carpets
Automotive sound deadening mats
For advanced auto interior floor products, car producers seek to balance optimal acoustic performance while reducing vehicle weight. Sound deadening parts need to perfectly fit the body work and sound-absorbing capacity is tailored to the specific need at each location of the vehicle.
Recommended solution for automotive sound deadening mats
Vistamaxx™ performance polymers are a proven solution for highly filled sound deadening
compounds that enhance flow characteristics in applications such as injection molding.
Support to achieve requirements for low fogging, odor and VOCs
Highly filled formulations which can help to balance performance and cost
Improves flexibility to enhance crack resistance
Wide range of viscosities available for a wide processing
Excellent adhesion to nonwoven or tufted carpets
Exact™ plastomers for sound deadening compounds provide excellent crack resistance at low temperature (~ -20dC to -40dC).
Artificial turf surfaces are used around the globe in sports, leisure and landscaping applications. The increasing adoption is driven by a range of advantages compared to natural turf surfaces, such as the potential for reduced maintenance, higher usage rates and lower dependence on climatic and weather conditions.
A key component of artificial turf surfaces is the grass yarn which is typically made from polyethylene-based materials and has to fulfill demanding requirements regarding mechanical and aging properties. ExxonMobil Performance Polyethylene resins are established raw materials used in the production of artificial grass in both monofilament and fibrillated yarn type for highly demanding sports surfaces as well as leisure and landscaping end-uses.
Low viscosity Vistamaxx™ performance polymers enable development of polyolefin-based alternatives to latex pre-coat systems. Processing polyolefins may require adjustments to your existing process.
Jayflex™ DINP plasticizer is the largest-volume and preferred general-purpose high-molecular-weight plasticizer for PVC, providing the opportunity for cost savings with a good balance of properties.
Jayflex™ MB10 plasticizer is a monoester of benzoic acid and isodecyl alcohol. It features good compatibility with thermoplastic resins, particularly polyvinyl chloride (PVC).
Introducing Exceed™ S performance polyethylene for so much, so simply
When your applications demand the ultimate in stiffness and toughness, and easy processing is essential, the Exceed™ S resin portfolio is a solution that can elevate performance, while simplifying operations.
Exceed™ XP performance polyethylene for eXtreme Performance
If your applications are highly demanding, the Exceed™ XP portfolio of resins offers the extreme toughness needed to deliver truly differentiated solutions.
Isopar™ solvents are high-purity synthetic isoparaffins with consistent and uniform quality, thanks to selected feedstocks and controlled manufacturing processes. They deliver the narrowest boiling ranges for hydrocarbon fluids.
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Innovative solution that offers improved performance of carpet tiles
Vistamaxx™ performance polymers provide carpet tile manufacturers with new backing material possibilities that offers improved performance and potential opportunities for cost reductions.
In response to increased market demands for PVC alternatives, ExxonMobil established capability to develop polyolefin-based solutions for resilient flooring such as tiles and planks also known as Luxury Polymer Tiles (LPT).
Fact sheet: Differentiated polyolefin-based resilient flooring solutions for PVC alternatives (for AP only)
Leveraging its product portfolio, formulation expertise and collaborative development approach, customized solutions for both flexible (LVT – Luxury Vinyl Tile) and rigid (SPC – Stone Plastic Composite) resilient flooring types are now possible.
Fact sheet: Adjust PVC plastisol viscosity in your application with Isopar and Exxsol fluids
Hydrocarbon fluids may be used to adjust initial viscosity of plastisol when manufacturing vinyl flooring. ExxonMobil’s hydrocarbon fluids stabilize the plastisol viscosity, leading to manufacturing efficiency without odor.